FEAPro Engineering|范吉仿真

General Casting Solution

FEAPro Engineering provide a general 2-D/3-D Finite Element program and a special Finite Difference program for predicting the manufacturability of ingot and cast parts.FEAPro Engineering|范吉仿真

  • Convective and conductive energy equations, and the Navier-Stokes equations are solved for the filling and solidification processes, allowing engineers to analyze design parameters from concept to production without being finite element experts.
  • A user-friendly, pre-processor with mesh generation and capability to read meshes from other mesh generation codes, permits the entering of material properties, process conditions and numerical control parameters interactively.
  • The interactive, dynamic post-processor displays interpreted color graphics of standard casting variables in contour, vector and x-y graph forms.


  • Coupled flow and energy equations.
  • Prediction of temperature distribution of the casting and mold at every time step.
  • Prediction of solid/liquid fractions.
  • Prediction of porosity/shrinkage.FEAPro Engineering|范吉仿真
  • Hot cracking prediction.
  • Convection/diffusion phase-change:
    • solid region
    • liquid region
    • mushy region
  • Interface with thermal stress analysis programs for:
    • elastic strains
    • thermal strains
  • Interface with stress analysis for structural integrity of parts under external static and dynamic loads.
  • Materials database - metals, cores, risers and sand types.
  • Provides mesh generator, a 3-D CAD interface module, and accepts meshes from other mesh generators.
  • Runs on most UNIX workstations and supercomputers.FEAPro Engineering|范吉仿真


  • Sand Castings
  • Permanent Mold Castings
  • Die Castings
  • Lost Foam Castings
  • Automotive Parts
  • Appliances


  • Casting a GH4169 ingot

A 2-D casting simulation for producing large diameter GH4169 ingot is performed for disclosing casting Methods.

FEAPro Engineering|范吉仿真 FEAPro Engineering|范吉仿真

  • Casting a Ti-1023 ingot

A 2-D casting simulation for controlling iron segregation in the Ti-1023 ingot

FEAPro Engineering|范吉仿真 FEAPro Engineering|范吉仿真 FEAPro Engineering|范吉仿真

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